Your results suggest that your maintenance team has the capability to improve performance, but gaining alignment and support across the organization may be making it difficult to move the right initiatives forward.
Your results suggest that Organizational Friction may be limiting your ability to turn good ideas into action. In practice, that can mean:
When that happens, capable teams can find themselves repeatedly making the case for improvements they already know are needed.
Don’t panic: You don’t necessarily need to implement another initiative. Start by building a stronger case for the improvements you already know are needed.
Pro Services studied 55 manufacturing leaders to understand why recurring maintenance problems persist and what organizations that consistently improve reliability do differently.
The research found that organizational support can determine whether maintenance improvements actually move forward. Many maintenance leaders already know what needs attention. The harder challenge is demonstrating why an improvement should become an organizational priority.
Quantify the downtime, cost, production impact or recurring work associated with the issue you want to address. Give leadership something concrete to evaluate.
Frame the improvement around outcomes that matter across the organization — such as reducing downtime, protecting production or making better use of existing investments and people resources — rather than presenting it only as a maintenance need.
Before asking for support, determine how you’ll measure the impact. A clear goal makes the initial decision easier to evaluate and gives you evidence to bring back to leadership afterward.
reported that maintenance requests were frequently blocked by organizational resistance or adversarial relationships.
reported having the organizational support needed to move maintenance initiatives forward.
couldn’t confidently determine whether their maintenance programs were improving.
Start with the problem and its business impact before jumping to a new system, program or investment. Leadership needs a clear reason to act before it needs the details of what you want to implement.
Organizational friction rarely comes down to one disagreement or one stalled request. Visibility into maintenance performance, the strength of your maintenance fundamentals and your ability to measure results can all affect how successfully you build support for improvement.
The State of Maintenance Report examines these connections across 55 manufacturing leaders and identifies seven key decisions that influence long-term maintenance performance, including how better data and measurable results can help maintenance leaders build stronger business cases for change.
Use the report to see how your results compare to the broader research and identify where your organization can protect its strengths while preparing for future workforce and asset needs.